Product Description
Introduction to the Emblica Core Removal Machine
The Emblica core removal machine, also known as an Indian gooseberry pitting machine, is a specialized device designed to efficiently remove the cores from emblica fruits. Emblica, also called amla, is widely used in food processing industries for making juices, jams, powders, and dried fruit products. Given the fruit's small size and hard core, manual pitting can be labor-intensive and inconsistent.This machine automates the pitting process, ensuring precision, efficiency, and minimal damage to the fruit. Available in various configurations, the emblica core removal machine is suitable for small-scale producers and large industrial operations, providing a cost-effective solution for fruit processing.
Working Principle of the Emblica Core Removal Machine
The working principle of the Emblica core removal machine combines mechanical and pneumatic systems to remove the hard core while preserving the fruit's structure. Below is a step-by-step explanation of its operation:
1. Feeding
The emblica fruits are loaded into a hopper or fed onto a conveyor belt. Advanced models include an automatic alignment system to position the fruits for accurate core removal.
2. Positioning
The machine secures each fruit in a mold or clamp, aligning it perfectly for the pitting mechanism. Proper alignment ensures the core is removed precisely without damaging the fruit's flesh.
3. Core Removal
A sharp needle, blade, or punch is deployed to penetrate the fruit and eject the core. The pitting depth and force are adjustable to accommodate different fruit sizes and varieties.
4. Core Collection
The removed cores are collected in a separate compartment or discharged via a conveyor system for disposal or further use.
5. Fruit Discharge
The pitted fruits are gently released onto a collection tray or conveyor belt, ready for further processing such as slicing, drying, or juicing.
Advantages of the Fruit Pitting Machine
Fruit pitting machines, including the emblica core removal machine, offer numerous benefits that make them indispensable for fruit processing:
1. High Efficiency
Automates the labor-intensive task of pitting, significantly increasing productivity and reducing manual labor costs.
2. Precision
Ensures consistent core removal, minimizing fruit damage and waste, which is essential for maintaining product quality.
3. Versatility
Adjustable settings allow the machine to handle various fruit sizes and types, making it adaptable for processing emblica, cherries, plums, and similar fruits.
4. Scalability
Available in different sizes and configurations, the machine caters to both small-scale producers and large industrial facilities.
Specifications
| Model |
ATYGZ-500 |
| Voltage(V) |
380/220Vac |
| Power (KW) |
1.5 |
| Capacity(pcs/h) |
50000 |
| Pitting rate |
99% |
| Size(mm) |
2300*1280*1220mm |
| Weight |
460 |
| Dates diameter(mm) |
20-30/30-40 |
Application of the Fruit Pitting Machine
Fruit pitting machines are versatile and used in a wide range of applications in the food and beverage industry. Here are the primary applications:
1. Juice Production
Prepares emblica fruits by removing cores for juicing, ensuring smooth processing and high-quality juice.
2. Dried Fruits
Pits emblica fruits efficiently, making them ready for drying processes while retaining their shape and texture.
3. Jams and Purees
Removes cores cleanly, making the fruit suitable for blending into jams, purees, and sauces.
4.Fruit Snacks
Ensures clean and consistent core removal for emblica used in snacks, such as candied or dehydrated products.
Instructions for Use of the Emblica Core Removal Machine
To ensure optimal performance and safety, follow these instructions for using the emblica core removal machine:
1. Pre-Operation Preparation
Inspect the Machine: Check all components for wear, damage, or loose parts. Ensure the blades or needles are sharp and secure.
Prepare the Fruits: Wash the emblica fruits thoroughly and ensure they are free of dirt and debris.
Adjust Settings: Set the pitting depth and alignment based on the size and variety of the emblica being processed.
2. Loading
Load the fruits into the hopper or conveyor system. For manual machines, place the fruits into the molds or clamps individually.
3. Operation
Start the machine and monitor the pitting process. Ensure the cores are being removed cleanly and that the fruits are undamaged.
Adjust the speed or alignment settings if necessary to optimize performance.
4. Post-Operation
Turn off the machine and disconnect it from the power source.
Clean the machine thoroughly, removing fruit residue and debris to prevent contamination and maintain hygiene.
5. Maintenance
Regularly inspect and replace worn components, such as blades or needles.
Lubricate moving parts as needed to ensure smooth operation and extend the machine's lifespan.
6. Safety Precautions
Train operators on proper usage and safety protocols.
Keep hands and clothing away from moving parts during operation.
Ensure the emergency stop button is functional and easily accessible.
Packaging & Shipping
Our Advantages
Why Choose Our Company's Machine?
Our emblica core removal machines stand out for their superior quality, advanced technology, and customer-centric features. Here's why you should choose our machines:
1. Precision Engineering
Designed with advanced mechanisms for accurate core removal, minimizing fruit loss and maximizing yield.
2. High-Quality Materials
Constructed from food-grade stainless steel, ensuring durability, hygiene, and resistance to corrosion.
3. Versatility
Our machines are adaptable for processing various fruit types and sizes, providing flexibility for diverse production needs.
4. Customizable Solutions
We offer tailored configurations to meet specific customer requirements, including capacity, size, and additional features.
After Sales Service
Our company offers a comprehensive after-sales service package to ensure that your bean sprout machine continues to run smoothly and efficiently for years to come:
1.Installation and setup: We provide professional installation and setup for all machines, ensuring everything is configured correctly and ready to go.
2.Training and support: Our team provides training to operators to ensure they understand how to use the machine effectively and safely. We also provide user manuals, troubleshooting guides and ongoing support via phone or email.
3.Warranty: All of our bean sprout machines come with a warranty period, during which we provide free repairs and replacements for any manufacturing defects.
4.Technical support: We provide 24/7 technical support to assist you with any operating issues or queries related to machine performance.
Company Profile
FAQ
Q1: Are you a trading company or a manufactory?
A1: We are a manufactory, we supply the factory price with good quality, welcome to visit !
Q2: What's your guarantee or the warranty of the quality if we buy your machines?
A2: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q3: When can I get my machine after I paid?
A3: The delivet time is based on the exact machine you confirmed.
Q4: How do you work your after sales service?
A4: Normal machine is properly adjusted before dispatch. You will be able to use the mchines immediately. And You will be able to get free training advice towards our machine in our factory. You will also get free suggestion and consultation, technical support and service by email/ fax/ tel and lifetime technical support.
Q5: How about the spare parts?
A5: After we deal down all the things, we will offer you a spare parts list for your reference.
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